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Low Cost Special Purpose Automated Equipment

At Industrial Automation Division, our job is to work with client through intelligent application of technology and engineering expertise. The approach is to make the automation solution flexible by providing modular design, using standard parts, giving total solution with mechanical assembly, software and control systems.

Our team of engineering professionals with in-depth industry specific experience, are highly trained in the application of advanced automation technologies in solving engineering problems.


We have a specialized team of Electrical, Mechanical, PLC and IT engineers, who together are capable of taking any Automation challenge. From process studies, system configuration, application software development, to complete turnkey project design, we deliver practical and cost-effective solutions


Our various activities are:
           Programmable Automation for process and manufacturing industries.
           Data Acquisition systems.
           SCADA system.
           Turnkey Automation solution.
           Maintenance services.
           Automatic Vending Machines.
Our Approach

The Project engineering team, after a careful evaluation of your requirement, designs the most appropriate system. This system is then manufactured, tested and installed in your plant. The necessary software to run the system efficiently is also developed by us. Our engineers, working in close liaison with your project team, ensure time-bound completion and flawless performance of the System.

Some of Our Achievements

Auto Loader for Ultrasonic Washing Machine

This project is to design and install an automatic system to pick the bucket from loading station and take it into the three consecutive tanks and then return it to the loading station for unloading. The dipping time for bucket there in tank will be provided as per the requirement of the customer. The complete system comprise following items:

           Overhead Gantry System- this gantry will be capable for handling a maximum
                     payload of 30kg.
           Gripper Unit-this is a double acting cylinder i.e. it moves forward and reverse
                     with the help of air. This gripper-unit is used to grip the bucket.
           Up/Down Pneumatic Cylinder-this is a double acting cylinder. With this cylinder
                     the bucket can be lift up and can be put down.


Bearing Pick-N-Place System

This project is to design and install an automatic system to transfer bearings from the bearing assembly line to a pallet in 5X5 matrix. The complete system comprise following items:

          Overhead Gantry System.
          Gripper Unit.
          Slat conveyor.
          Motorized Roller Conveyor.
          Idle Roller Conveyor.


Robo Vision Inspection System

This project is to design and install an automatic system for visual inspection of "Blower Assembly". Operator of the Air Leak Test Bench, where blower has been checked for air leak tolerances, puts the blower on the two fixtures of the Servo Rotary Indexing Table and press a push button to start automatic inspection process. The indexing table rotates by 180 degree and brings the blower to a location where Vision Camera mounted on a robot inspects it for the absence or presence of all assembly components.


Broaching Machine Automation

This project was to modify the manual broaching machine to fully automatic broaching machine. In the existing machine the components to be broached (i.e. tripods) are brought from the CNC lathe machine to the broaching machine manually. The operator places the tripods under the broaches. Then he presses "Start" push button to start broaching process. After completion of broaching, he picks up the broached tripods. This process has drawbacks like operator fatigue, which affects the production, safety of the operator is another issue, and machine time is wasted in bringing raw tripods to the broaching machine and taking away the broached components. The function of Automatic chamfer checking, feeding, broaching and dispensing is added to existing machine. As there is no human intervention during the broaching, the machine can run at its full speed i.e. that the machine time is not kept idle.

Air Leak Test Bench

This machine is meant to automate the process of air leak testing, soldering and stamping of a blower unit. The system consists of a fixture onto which the unit to be tested is placed. Pneumatic cylinders are used for engaging coupler to perform leak test, for soldering and for stamping purposes. All the operations are controlled by Allen Bradley's Micrologix 1000 PLC. Complete working of individual operation can be checked in the manual mode using push buttons. The soldering time is programmable through a push button.

Misalignment of coupler w.r.t. pipes of the blower unit to be tested causes incongruity in the coupling. A special feature makes the cylinder retract if the coupler is not properly aligned with the pipes thus giving chances to the operator to align it properly.

This whole equipment is interfaced with Leak Test Equipment, which compares the unit to be tested with a standard one.

Automatic Stacking of Sintered Iron and Copper Rings

Ring placing process involves making an x-y matrix with an iron ring over a copper ring within an accuracy of 0.5 mm on a graphite plate. Right now this process is done manually which involves two to three men per shift. The whole process is cumbersome and results into worker's fatigue. Thus a servo-gantry system is used to replace this process. Sintered copper and iron rings stacked in two different tubes are mounted on the gantry controlled by servo motors. The Cu and Fe rings are consecutively pushed by a pneumatic cylinder in a third tube placed in-between the two stacks. The bottom plate (which supports the two rings from bottom) on this third tube opens and drops the rings onto the graphite plate. The Central stack moves up. The servo system indexes the slide and the same cycle repeats itself. A Poke-Yoke system ensures no ring is missing after placement. Thus making the whole system error free.

EMS Conveyor Automation

This is a pre treatment process of the components before they are sent for painting. In this system, component is loaded on a carrier and dipped into different tanks. This system is designed for sequencing and control of two carriers for loading, dipping and unloading of components. The Electrified monorail system (EMS) consists of one master PLC and two Slaves PLC. Master and slave PLC's communicate with each other via radio communication. The master PLC gives traverse commands, start hoist cycles and get status feedback through the radio modem. Each carrier has its own controllers (Slave PLC) with associated I/Os and VFDs (variable frequency drives) for carrying different operations. Each carrier has two motorized travel carriage carried by two cable hoist mounted on either ends inline with the track The system is designed with a loading station, an unloading station and four dipping stations. Each station has its own operator pendant. Each operator pendant is directly wired to the main PLC (SLC 5/03).

 


                       Address :- 461, Pace City II, Sector 37, Gurgaon, Haryana-122001 (India)
                                 Telephone: - +91-124-4276461 to 63,  Fax: - 91-124-4276460


                            Regd Office :- 2659/2, Gurdwara Road, Karol Bagh, New Delhi-110005. INDIA