We provide on-site Automation Software development services on various renowned PLCs and SCADA like ALLEN-BRADLEY etc. by deputing our specialists to your sites. Besides, we specialize in Integration of Information technology with Industrial Automation Systems.

The Project engineering team, after a careful evaluation of your requirement, designs the most appropriate system. This system is then manufactured, tested and installed in your plant. The necessary software to run the system efficiently is also developed by us. Our engineers, working in close liaison with your project team, ensure time-bound completion and flawless performance of the System.

This system consists of an overhead EMS transportation system for supply of Maggi Taste Makers and Laminates to the packing area. The system includes a Main Panel and two Carriers. Both Carriers are used to carry Taste Makers/ Laminates to different stations. A carrier includes hoist with trolley. Separate motors will be used for traverse motion of the carrier and hoist. The control system includes PLC’s for logic control, HMI’s for request generation, acknowledgement and data entry and Radio Modems for communication between the Main Panel and the Carrier Panels. One Operator Panel HMI is provided at warehouse Loading Station and One HMI each of six at unloading station serving twelve Packing Stations.

The two carries are positioned on their respective standby stations and move to the load station only when a request is generated. The Carrier is decided on the basis of the station number from where the request is generated. (Carrier1 caters Station 1 to 8 and Carrier2 caters station 9-13) “At the start of each shift, the operators at all the stations enter the type of Laminate and Taste Maker they are going to use, in respective HMI’s. This information will be recorded and displayed on the Warehouse Loading Station HMI so that the operator at the warehouse knows the material he has to send at different Packing Stations”. The operator at a Packing Station generates a request for Taste Maker/ Laminate using respective station HMI. The request will immediately appear on the Warehouse Loading Station HMI. Now the operator at Loading Station will load the respective Taste Maker/Laminate on the Carrier Trolley and issue a “Dispatch” command. The carrier will then move towards the packing station from where the request has been generated. On reaching the station, the hoist moves down so that the operator can unload the Taste Maker/Laminate. After unloading, the operator loads the empty boxes on the trolley and issues “Go” command. On receiving the “Go” command Main Panel communicate with Carrier Panel and thus making it move towards its respective standby station.

This project is to design and install an automatic system to Capturing online data related to Daily production using FactoryTalk Metrics.

Features & Benefits :-
          Rich reporting, graphing, analyzing, and querying functionality provide a
                    complete and easy-to-use solution for performance analysis.
          High-level analysis tools to easily identify poorly performing assets, including
                    the ability to drill into the underlying detail to identify the causes of production
                    inefficiencies.
          The ability to evaluate every production asset based on OEE, MTBF, and MTTR
                    ratings.
          The ability to connect most of the OEE parameters to either a data point or a
                    formula, providing flexibility in the configuration of the OEE rating.
          The ability to embed a report object in any Microsoft ® ActiveX ® container, such
                    as Visual Basic ® or Internet Explorer.

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On-Line Data Capturing Using FactoryTalk Scada

This project is to calculate line efficiency and alarm monitoring for engine assembly line. It uses Rockwell Software’s RSVIEW 32 SCADA for graphic displays and alarm monitoring and KEPSERVER for communication between Mitsubishi PLC and SCADA. SCADA displays include various screens through which system administrator can access the alarm information of the whole assembly line. And also administrator can see the reports for different alarms and line efficiency.

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WAX Oven & WAX ASU

This project includes installation of WAX-Asu & WAX-Oven in paint shop application. The control system consists of AB made Control Logix PLC & I/O's. The system can be supervised and controlled through SCADA. WAX-Asu is used to supply air at a predefined humidity and temperature level in the working area. WAX Oven is used to heat the car body upto a predefined temperature.

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Oven Data Capturing Using FactoryTalk SCADA

This project is meant for capturing Oven temperature data from several Ovens and this temperature data are shown on PC using RS View 32 - SCADA. Finally data is converted to trends and shown on charts. The data are logged in a file and saved for future reference. Anytime print can be taken by importing the data from the logged file.

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Power & Feed Conveyor

This project includes an Overhead Conveyor on which, parts come from Ware-house to an assembly line and get assembled. Any fault occurs, is shown in Panel View Plus (MMI) with occurance time and acknowledge time. Faults are reset from MMI.

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ANDON System Using FactoryTalk SCADA

This project is meant for displaying the status of FIFO Rack on TV using PC & RS View 32-SCADA. It is based on KANBAN principle which is used to include the efficiency and hence production of a plant.

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Barcode System for Expansion Value Checking

This project is meant for Poke Yoke of expansion value checking. The expansion value have a barcode symbol printed on it. While scanning the code, if it was wrong model then it generates and disable the screw driver. We can select multiple models but one at a time can be used. For right model selected the O/P gets ON for predefined time period.

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Sludge & Sewage Treatment Plant

This project was complete integration of Sluge & Sewage Treatment Plant in Lakawi. The control system of Flex Logix PLC's, MicroLogix PLC's were integrated together on a wireless Ethernet Network & Controlled from RSView SCADA located in the Control Room. Various field instruments like differential level, ultrasonic, flow transmitters, dissolved oxygen analyzer etc. were used.